The 2417010022 fuel injection pump repair kit is a gasket and sealing service kit for compatible PE(S)8P fuel injection pump configurations, including S7100 and S7800 governor variants. It is commonly referenced by the part numbers 2417010022 and 2.417.010.022 and is designed to replace worn gaskets, O-rings, sealing rings, and related sealing components during pump servicing. It does not replace precision components such as the plunger, pump element, cam-related components, or governor assembly.
1. What Is the 2417010022 Fuel Injection Pump Repair Kit?
The 2417010022 fuel injection pump repair kit is a service kit designed to replace worn sealing components in compatible PE(S)8P fuel injection pumps.
Fuel injection pumps operate under continuous mechanical movement, fuel exposure, vibration, and temperature changes. Over time, gaskets and O-rings can harden, shrink, crack, or lose their sealing ability. This can result in external fuel leakage or allow air to enter the fuel system.
The 2417010022 kit focuses on these sealing-related service requirements rather than replacing the pump’s precision internal components.
Key Functions of the Kit
The repair kit can help technicians:
- Replace aged or damaged pump gaskets
- Renew worn O-rings and sealing rings
- Restore sealing at serviceable pump connections
- Address fuel seepage caused by deteriorated seals
- Support routine fuel injection pump overhaul work
- Prepare a serviceable pump for reassembly
The condition of the pump’s precision components should be evaluated separately before deciding whether a sealing repair is sufficient.
2. What Is Included in the 2417010022 Repair Kit?
The 2417010022 kit is primarily a gasket and seal service set. Typical components may include several types of fuel-resistant sealing parts.
| Component | Main Function |
|---|---|
| Gaskets | Seal mating surfaces between pump components |
| O-rings | Provide sealing around covers, ports, and related components |
| Sealing rings | Help prevent fuel leakage at designated sealing points |
| Washers | Support sealing connections and service locations |
The exact quantity and design of components may vary by kit version and supplier packaging. Buyers should compare the supplied component list with the pump being serviced before ordering.
What Is Not Included?
The 2417010022 repair kit should not be confused with a complete precision-component overhaul kit.
It does not normally replace:
- Plunger
- Pump element
- Cam-related components
- Governor assembly
- Drive shaft
- Other precision internal pump components
If these components show excessive wear, scoring, corrosion, or other damage, you may need to replace additional parts.
3. Which Pumps Are Compatible With 2417010022?
You should confirm 2417010022 compatibility by using the complete injection pump identification number, not just the vehicle or engine model.
PE(S)8P fuel injection pump configurations commonly link the reference to versions identified as S7100 and S7800 governor configurations. Multiple parts suppliers list 2417010022 or 2 417 010 022 for these PE(S)8P S7100/S7800 applications.
Common Reference Numbers
The main identification references associated with this repair kit include:
- 2417010022
- 2.417.010.022
The complete pump number remains the most important information when confirming compatibility.
Why Does the Complete Pump Number Matter?
The same engine family can use different fuel injection pump configurations depending on:
- Engine version
- Vehicle or equipment configuration
- Governor specification
- Production period
- Fuel system configuration
- Pump calibration
For this reason, do not select a repair kit solely from an engine model or vehicle name.
Confirm compatibility by using the complete injection pump number, not the repair kit reference alone.
When requesting a compatibility check, provide the complete pump number whenever possible.
4. What Symptoms Indicate Worn Fuel Injection Pump Seals?
A fuel injection pump may continue operating even when its sealing components are deteriorating. Recognizing early symptoms can help prevent a small sealing problem from becoming a larger fuel-system issue.
External Fuel Leakage
Visible diesel fuel around the injection pump is one of the most common signs of a sealing problem.
Possible leakage locations include:
- Pump body joints
- Covers
- Shaft sealing areas
- Fuel connections
- Other gasketed surfaces
We should clean and inspect the pump to identify the actual source of leakage before replacing individual seals.
Hard Starting
A compromised sealing system may contribute to fuel drainage or air entering the fuel system.
Possible symptoms include:
- Longer cranking time
- Repeated priming
- Difficult starting after parking
- Poor starting performance after extended downtime
Hard starting can also result from fuel supply problems, injector faults, or internal pump wear, so further diagnosis may be necessary.
Unstable Idle
Air entering the fuel system or an underlying pump problem may contribute to:
- Rough idle
- Idle speed fluctuation
- Engine surging
- Inconsistent fuel delivery
Replacing seals may resolve the problem when sealing deterioration is the actual cause, but it will not correct worn precision components.
Fuel Odor or Wet Pump Surfaces
A strong diesel odor or visibly wet pump housing can indicate an external fuel leak.
Regular inspections of older diesel equipment prove especially useful, notably where seals have faced years of heat, vibration, and fuel.
5. What Does the 2417010022 Repair Kit Replace?
The primary purpose of the 2417010022 kit is to restore the sealing condition of a serviceable fuel injection pump.
During an overhaul, use the 2417010022 Repair Kit to replace sealing components that have become:
- Hardened
- Brittle
- Flattened
- Cracked
- Swollen
- Deformed
- Contaminated
Repair Kit vs. Precision Parts
A gasket and seal repair is different from a complete fuel injection pump rebuild.
A sealing repair focuses on restoring sealing points with new gaskets, O-rings, and related components.
A complete pump rebuild may additionally require inspection or replacement of:
- Plunger and pump element
- Cam-related components
- Governor components
- Drive components
- Bearings or bushings
- Other precision components
Therefore, the 2417010022 kit is most appropriate when the pump’s major precision components remain serviceable and the primary repair requirement involves sealing components.
6. How Do You Rebuild a Compatible Fuel Injection Pump With a Repair Kit?
Fuel injection pump servicing should be performed by a qualified diesel fuel-system technician using the appropriate service information and tools.
Step 1: Identify the Pump
Record the complete injection pump number and confirm the pump configuration before disassembly.
Step 2: Clean and Disassemble
Clean the exterior thoroughly to prevent contamination from entering the pump. Disassemble the pump according to the applicable service procedure and keep components organized.
Step 3: Inspect Sealing Surfaces
Check gasket mating surfaces, O-ring grooves, shaft sealing areas, covers, and fittings for scratches, corrosion, or deformation.
Step 4: Replace the Sealing Components
Install the appropriate new gaskets, O-rings, sealing rings, and washers from the repair kit. Use clean assembly practices and follow the applicable service specifications.
Step 5: Inspect Internal Components
While the pump is open, inspect accessible precision components for scoring, excessive wear, corrosion, or abnormal contact patterns. If we find significant internal damage, a sealing kit alone may not be sufficient.
Step 6: Reassemble and Test
Reassemble the pump according to the service procedure. Where required, professionals perform test-bench calibration to verify fuel delivery, governor operation, and overall pump performance.
7. What Should You Inspect During Fuel Injection Pump Rebuilding?
Inspect the rest of the pump before replacing seals to prevent repeated repairs from an underlying mechanical problem.
Pump Housing
Inspect sealing surfaces for:
- Cracks
- Corrosion
- Scratches
- Distortion
A damaged sealing surface can prevent a new gasket from sealing correctly.
Plunger and Pump Element
Check precision components for abnormal wear, scoring, or other damage. A sealing kit cannot restore a worn pump element or other damaged precision components.
Cam-Related Components
Inspect for abnormal wear patterns, damage, or contamination that could affect pump operation.
Governor
If the pump uses a mechanical governor, inspect accessible governor components according to the applicable service procedure. Governor problems cannot be corrected simply by replacing gaskets.
Contamination
Keep the pump and work area clean throughout the rebuilding process. Dirt and fuel-system contamination can accelerate wear of precision components.
8. Why Use a Repair Kit Instead of Replacing the Complete Fuel Injection Pump?
When a fuel injection pump remains mechanically serviceable, replacing its worn sealing components can be a practical alternative to replacing the complete pump.
Lower Repair Cost
Replacing only the required gaskets and seals can be more economical than purchasing a complete replacement pump when the major pump components remain usable.
Preserve the Existing Pump
The original pump may already be configured for a particular engine application. Servicing the existing unit can help retain its established configuration when the pump remains suitable for continued use.
Suitable for Preventive Overhaul
A repair kit can also be useful during scheduled pump servicing when technicians identify aging seals before a major fuel leak develops.
Provides an Opportunity for Inspection
Pump servicing allows technicians to inspect accessible precision components and identify wear before reassembly.
However, technicians should replace worn internal components during a complete rebuild rather than use a sealing kit alone.
9. How Should a Rebuilt Fuel Injection Pump Be Maintained?
Proper fuel-system maintenance can help extend the service life of sealing and precision components.
Use Clean Diesel Fuel
Fuel contamination can damage precision components and accelerate wear. Use appropriate fuel filtration and replace filters according to the engine or equipment maintenance schedule.
Check for Fuel Leaks Regularly
Inspect the fuel injection pump and surrounding connections for:
- Wet surfaces
- Fuel stains
- Diesel odor
- New seepage
Early detection can help prevent a minor sealing problem from becoming a larger fuel-system issue.
Avoid Contaminated Fuel
Water, dirt, and other contaminants can negatively affect mechanical fuel injection pumps. Keep fuel storage and transfer equipment clean.
Maintain the Complete Fuel System
A fuel injection pump depends on the rest of the fuel system for consistent operation. Fuel filters, fuel lines, supply components, and injectors should also be checked when diagnosing poor engine performance.
Address Seal Problems Promptly
If a gasket or O-ring is leaking, replacing it promptly can help reduce fuel loss and prevent contamination around the pump.
10. Other Repair Kit Guides and More Reading
The 2417010022 repair kit supports gasket and seal replacement for compatible fuel injection pump applications. For related diesel injection pump repair solutions, explore the following guides to compare repair kit types, components, and servicing applications.
- 2417010002 Fuel Injection Pump Repair Kit
- 2417010003 Diesel Engine Fuel Injection Pump Repair Kit
- Fuel Injection Pump Repair Kit 2417010008
- Fuel Injector Pump Gasket Kit 2417010010
Read more:
- P7100(A) Repair Kit: Complete Injection Pump Repair and Rebuild Guide
- 7135-110 Repair Kit
- Fuel Injection Pump Repair Kit 2417010045
11. Frequently Asked Questions
Q1: What is the 2417010022 fuel injection pump repair kit?
The 2417010022 is a gasket and seal repair kit for compatible fuel injection pump configurations. It is intended primarily for replacing worn sealing components during pump servicing.
Q2: What is included in the 2417010022 repair kit?
Typical contents may include gaskets, O-rings, sealing rings, and related washers or sealing components. Exact contents may vary by kit version, so the component list should be confirmed before purchase.
Q3: Which pumps are compatible with 2417010022?
The reference is commonly associated with PE(S)8P fuel injection pump configurations, including S7100 and S7800 governor variants. Always verify the complete pump identification number before ordering.
Q4: Does the 2417010022 kit include a plunger or pump element?
No. The kit is intended for gasket and seal replacement. Precision components such as the pump element, cam-related components, and governor assembly require separate inspection and replacement if worn.
Q5: What symptoms indicate worn fuel injection pump seals?
Common signs include external diesel leakage, wet pump surfaces, diesel odor, repeated loss of fuel prime, or difficult starting. These symptoms can have other causes, so proper diagnosis is recommended.
Q6: Can a compatible fuel injection pump be rebuilt with this repair kit?
The kit can support sealing-related pump servicing when the main pump components remain serviceable. Professional disassembly, inspection, reassembly, and test-bench calibration may be required depending on the pump’s condition.
Q7: How can I confirm whether 2417010022 fits my pump?
Provide the complete injection pump number, together with the engine or equipment model when available. Pioneer Diesel Parts can help confirm compatibility before ordering.
Conclusion
The 2417010022 fuel injection pump repair kit is designed for sealing-related service work on compatible PE(S)8P fuel injection pump configurations. By replacing aged gaskets, O-rings, sealing rings, and related components, the kit can help address external fuel leakage and restore proper sealing during pump servicing.
The most important step before purchasing is confirming the complete pump identification number and configuration. A gasket and seal kit is appropriate when the pump’s main precision components remain serviceable, while pumps with significant internal wear may require a more comprehensive rebuild.
Pioneer Diesel Parts supplies new aftermarket diesel fuel injection components for workshops, distributors, and diesel repair businesses. For 2417010022 availability, compatibility confirmation, and wholesale pricing, send us your complete pump number and application details.
Disclaimer
All brand names, trademarks, OEM part numbers, engine models, equipment models, and vehicle names mentioned in this article are used for reference and compatibility identification purposes only. Unless expressly stated otherwise, Pioneer Diesel Parts supplies high-quality aftermarket replacement parts featured on this website. These products are not genuine OEM products, and the respective original equipment manufacturers do not manufacture, affiliate with, endorse, or sponsor them. All trademarks and registered trademarks are the property of their respective owners.